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500kW 630kW BESS Power Conversion System | Polinovel

500kW 630kW BESS Power Conversion System | Polinovel
Details:
The 500kW 630kW BESS Power Conversion System is a transformerless PCS option for large C&I and utility-scale battery energy storage projects.

● 500kW 630kW rated output options for high-power BESS projects
● 600–900V DC battery voltage range for energy storage integration
● 400V AC output with 50/60Hz grid connection compatibility
● Transformerless design with up to 98.7% maximum efficiency
● Supports multiple parallel connection for easier capacity expansion
● Constant voltage and constant power control for flexible system dispatch
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Description
Technical Parameters

500kW 630kW PCS BESS Power Conversion System

 

The 500kW 630kW BESS Power Conversion System serves as the power conversion core between battery storage and the AC grid in large-scale energy storage projects. It converts and controls bidirectional power flow for charging, discharging, grid support, renewable energy storage, and frequency regulation applications.

This transformerless PCS supports 500kW and 630kW rated output options, 600–900V battery voltage range, 400V AC grid connection, multiple parallel operation, constant voltage / constant power control, and low / high voltage ride-through. With up to 98.7% maximum efficiency, it provides a scalable PCS option for large C&I, grid-side storage, PV charging station, and renewable energy storage projects.

500kW 630kW BESS Power Conversion System

 

Optimized for Your Energy Needs

 

 

High-Power PCS

With 500kW and 630kW rated output options, this BESS power conversion system is suitable for large commercial, industrial, and utility-scale energy storage configurations. It can be matched with Polinovel battery energy storage systems where high-power charging, discharging, and grid interaction are required.

Higher Efficiency

The transformerless design helps reduce conversion losses and improve operating efficiency in energy storage applications. With up to 98.7% maximum efficiency, the PCS supports long-term power conversion performance for projects where system efficiency and energy utilization are important.

Parallel Expansion

The system supports multiple parallel connection, making it easier to expand PCS capacity according to the project scale. This is useful for BESS projects that require staged capacity planning, larger power output, or flexible system configuration across different sites.

Flexible Dispatch Control

Support for constant voltage control and constant power control allows the PCS to adapt to different energy storage operating strategies. It can support charging and discharging management, grid-side dispatch, renewable integration, peak shaving, and frequency regulation requirements.

Grid Support

Low and high voltage ride-through functions help improve grid adaptability in grid-connected energy storage projects. This makes the PCS suitable for applications where battery systems need to interact with the grid more reliably during voltage fluctuations or grid-support operation.

Renewable Storage Ready

The PCS can be used in PV charging stations, wind power storage, grid-side storage, and combined heat and power frequency regulation applications. This gives project developers more flexibility when configuring BESS solutions for renewable energy integration and grid support.

 

Specification

 

DC(battery)
 
Voltage range
600~900V
Max. current
929A
1170A
AC(on-grid)
 
Max. output power
550kW
693kW
Rated output power
500kW
630kW
Rated voltage
400V
Voltage range
320~460V
Rated current
722A
909A
Max. output current
800A
1000A
Rated frequency
50/60Hz
Frequency range
45~55/55~65Hz
THDi
<3%
Power factor
1leading~1lagging(settable)
Grid type
3W+PE
General data
 
Max. efficiency
98.7%
Ingress protection
IP21
Noise emission
<70dB
Operating temperature
-30 ~ +55℃
Cooling
Forced air
Relative humidity
0 ~95% non-condensing
Max. operating altitude
5000mm(>3,000 derating )
Dimension W*D*H
1000*700*2050
Weight
950kg
Transformer
/
Self-consumption
<0.5%
Display and communication
 
Display
LCD touch-screen
BMS communication
RS485, CAN
EMS communication
RS485, TCP/IP
Certificates
IEC/EN 62109-1/-2, EN 62477-1, IEC/EN 61000-6-2/-6-4, EN 50549-1,
GB/T 34120, GB/T 34133, CGC-R46103:2018A, PTPIREE REV1.2 : 2024 TYPE B

 

Bidirectional Power Conversion Between Battery and Grid

Polinovel's 500kW and 630kW BESS Power Conversion System manages bidirectional energy flow between the battery side and a 400V AC network. During charging, the PCS converts AC power into controlled DC power for storage. During discharge, stored DC energy is converted back into AC power for loads, grid interaction or scheduled energy management.

The 600–900V DC operating range provides a defined electrical window for compatible high-voltage battery systems. RS485 and CAN interfaces support BMS communication, while RS485 and TCP/IP support EMS connectivity. Multiple PCS units can operate in parallel where a project requires higher conversion power or staged capacity expansion.

BMS Communication

RS485 / CAN

EMS Communication

RS485 / TCP/IP

Grid Frequency

50 / 60Hz

Parallel PCS

Supported

For higher-power blocks with integrated conversion and voltage step-up, see BESS PCS container solutions.

Bidirectional Power Conversion Between Battery And Grid

 

Grid Support and Power Control Functions

 

Low Voltage Ride-Through

Low voltage ride-through helps improve grid adaptability in grid-connected energy storage projects during defined voltage disturbances. Final project compliance should be checked against the applicable grid requirements and product documentation.

High Voltage Ride-Through

High voltage ride-through provides corresponding support during defined high-voltage events, helping the PCS remain coordinated with grid-connected BESS operating requirements.

Adjustable Power Factor

The published power factor range is 1 leading to 1 lagging and is settable, supporting active and reactive power requirements within the system design.

 

 

Applications for 500kW and 630kW BESS PCS

 

 
 

Commercial & Industrial Energy Storage

For factories, commercial facilities and industrial energy users, the 500kW or 630kW PCS provides high-power bidirectional conversion for battery systems used in peak shaving, load shifting, renewable-energy utilization and energy management.

 
 
 

Utility and Grid-Side Energy Storage

Multiple PCS units can be configured for larger grid-connected battery projects where high-power conversion, parallel expansion and controlled interaction with the AC network are required.

 
 
 

Solar + Battery Storage

The PCS can provide the battery-side conversion stage in solar-plus-storage projects, allowing stored energy to be charged or discharged according to EMS commands and project operating strategy.

 

 

Competitive advantage

The company conducted a competitive advantage analysis to identify its strengths and weaknesses compared to its rivals.

Battery DC voltage

Confirm that the battery operating voltage remains within the published 600–900V range under the intended operating conditions.

01

Required power

Choose the 500kW or 630kW model according to continuous output requirements and the complete BESS power architecture.

02

Battery current

Compare maximum battery-side current with 929A for the 500kW model and 1170A for the 630kW model.

03

AC connection

The published rated AC voltage is 400V. Projects requiring a PCS and step-up transformer for medium-voltage grid connection require system-level engineering.

04

Communication

Confirm BMS and EMS communication requirements against RS485, CAN and TCP/IP support.

05

Site conditions

Check installation environment, operating temperature, humidity, altitude and enclosure requirements against the published data.

06

 

500kW vs 630kW PCS 

Selection Factor 500kW 630kW
Rated Output 500kW 630kW
Max. Output 550kW 693kW
DC Voltage 600~900V 600~900V
Max. DC Current 929A 1170A
Rated AC Current 722A 909A
Max. Efficiency 98.7% 98.7%

 

Get Model Recommendation

 

 

 

From Battery to Grid in Seven Steps

  • 1

    wmpage28-service1.webp

    Battery Side

    DC connection

  • 2

    wmpage28-service2.webp

    BMS

    Battery data

  • 3

    wmpage28-service3.webp

    Conversion

    AC ↔ DC

  • 4

    wmpage28-service4.webp

    EMS

    Dispatch logic

  • 5

    wmpage28-service5.webp

    AC Interface

    400V side

  • 6

    wmpage28-service5.webp

    Parallel

    Scale power

  • 7

    wmpage28-service6.webp

    Commissioning

    Verify settings

 

500kW 630kW BESS PCS FAQ

Q: What is a BESS Power Conversion System?

A: A power conversion system (PCS) is the bidirectional power-electronic interface between battery storage and an AC electrical system. It converts AC to DC during charging and DC to AC during discharge while coordinating power control and communication within the BESS.

Q: What power ratings are available?

A: This product is published in 500kW and 630kW rated output versions, with maximum output power of 550kW and 693kW respectively.

Q: What battery voltage range does the PCS support?

A: The published DC battery voltage range is 600~900V. The battery system's operating voltage should be checked against this range across the intended state-of-charge and operating conditions.

Q: What is the rated AC voltage?

A: The rated AC voltage is 400V, with a published voltage range of 320~460V and rated frequency of 50/60Hz.

Q: What is the maximum efficiency?

A: The published maximum efficiency is 98.7% for the 500kW and 630kW models.

Q: Can multiple PCS units operate in parallel?

A: Yes. The existing product page states that multiple parallel connection is supported, allowing system power to be expanded according to the project configuration.

Q: How does the PCS communicate with the BMS and EMS?

A: The published BMS communication interfaces are RS485 and CAN. The published EMS communication interfaces are RS485 and TCP/IP. Project-specific protocol compatibility should be confirmed during engineering.

Q: Does the PCS support LVRT and HVRT?

A: The existing product description states support for low and high voltage ride-through. Applicable thresholds, curves and project grid-code requirements should be confirmed from the relevant technical documentation.

Q: What information is needed for model selection and quotation?

A: Provide the required PCS power, battery DC voltage range, battery current, AC/grid voltage, application, BMS/EMS communication requirements, installation environment, quantity and project schedule so the final configuration can be checked before quotation.

 

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Get a 500kW or 630kW PCS Configuration for Your BESS

Send your battery voltage range, required PCS power, AC voltage, BMS/EMS communication requirements, application, quantity and project location. Polinovel can use these project inputs to confirm whether the 500kW or 630kW PCS matches the intended battery and grid architecture before quotation.

 

 

 

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