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863kWh 640KW Battery Energy Storage System Mobile BESS

863kWh 640KW Battery Energy Storage System Mobile BESS
Details:
Ultra-high-capacity mobile energy storage with multi-channel fast charging for heavy-duty and high-frequency operations.

● Model: MB860
● 863 kWh energy storage supports long-duration, high-load operation
● 640 kW rated power enables ultra-fast charging and discharge
● Four DC output channels support parallel high-power applications
● Advanced fire protection and thermal management enhance safety
● Designed for heavy-duty, industrial, and extreme environments
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Description
Technical Parameters

863kWh 640KW Battery Energy Storage System Mobile BESS

 

The 863 kWh 640 kW Mobile BESS delivers high-power, mobile energy for demanding commercial and industrial applications. Designed as a mobile charging station for electric vehicles, it supports heavy-duty EV fleets, construction and mining sites, temporary grid support, and emergency power supply.

With integrated liquid-cooled batteries, intelligent energy management, and multi-layer safety protection, it helps you reduce fuel dependence, lower operating costs, and keep critical operations running smoothly in harsh and remote environments.

polinovel 863kwh 640kw mobile bess

 

Optimized for Your Energy Needs
 

 

Ultra-Fast Energy Replenishment

With up to 640 kW rated power and four high-power DC output channels, this mobile BESS enables rapid energy transfer and parallel charging. Heavy-duty trucks, mining vehicles, and fleet operations can recharge quickly, minimizing downtime and maximizing operational efficiency.

Extended Battery Life

Advanced all-condition active balancing continuously synchronizes cell performance, eliminating capacity differences and improving energy utilization. The liquid-cooled battery pack and high-efficiency PCS maintain stable output under continuous high-load operation, extending pack lifespan.

Comprehensive Safety Protection

Equipped with FK-5-1-12 clean agent fire suppression, the mobile BESS delivers excellent insulation, fast cooling, and zero residue. Directional cluster-level spraying targets faulty battery modules precisely, while multi-dimensional sensors provide early warning and re-ignition prevention for reliable operation.

Intelligent Control System

Integrated PCS, BMS, EMS, and charging management ensure seamless operation. The mobile BESS automatically adapts power output to grid and environmental conditions, supports off-grid load-carrying, and enables continuous operation in challenging sites.

High Reliability in Harsh Environments

High-safety LFP cells with aerogel insulation prevent thermal runaway propagation. Module-level electrical protection, advanced monitoring, and emergency shutdown features provide robust safety coverage for industrial, construction, and outdoor applications.

Maximized Operational Flexibility

Supporting energy storage, high-power charging, and AC/DC output across multiple standards, our mobile BESS flexibly meets diverse use cases-from heavy truck and mining vehicle charging to emergency power supply, mobile construction sites, and temporary grid support-delivering strong operational flexibility and ROI.

 

System Components

 

Battery Module

  • High-energy-density lithium-ion battery, supporting a long cycle life
  • Modular design, with a single module capacity of approximately 53.9 kWh, allowing for flexible expansion
  • Built-in temperature control and thermal management system to ensure safe operation in high or low temperature environments

Energy Management System (EMS)

  • Real-time monitoring of battery status, power output, and SOC (State of Charge)
  • Supports remote operation and maintenance and data analysis
  • Can be integrated with renewable energy generation and microgrid systems for intelligent scheduling

Inverter & Power Control Unit

  • Three-phase bidirectional inverter, enabling seamless switching between charging and discharging.
  • Supports power factor adjustment and grid frequency/voltage support.
  • Compatible with various energy storage application strategies (load leveling, frequency regulation, backup power).

Safety and Protection Design

  • Battery cabinet fireproof, waterproof, and dustproof rating: IP54/IP65
  • Comprehensive protection against short circuits, over-temperature, overcharging, and over-discharging
  • System self-check and fault alarm functions

 

 

Specification

 

systematic name
class
parameter
Battery System (BESS)
Cell
Nominal capacity (Ah)
324
Operating voltage range (Vdc)
3.2(2.8-3.65)
Rated capacity (Wh)
1036.8
Battery Module
Grouping Scheme
1P52S
Nominal capacity (Ah)
324
Operating voltage range (Vdc)
166.4(145.6-189.8)
Rated capacity (KWh)
53.91
levels of protection
IP65
coolant passage
liquid cooling
Battery pack (system component)
Grouping Scheme
2P208S*2, 16 battery modules configured in 4 parallel and 4
series configurations
Nominal capacity (Ah)
1296
Operating voltage range (Vdc)
665.6(582.4-759.2)
Rated capacity (KWh)
862.62
Energy Storage Inverter(PCS)
direct current side
Operating voltage range (Vdc)
615-950
maximum current (A)
340
AC side (three-phase three-wire, 3W+PE)
rated voltage (V)
400
voltage deviation
-15%~+15%
Rated power (KW)
210
maximum current (A)
334
Rated grid frequency (Hz)
50/60
Charging system
input side
Rated power (maximum power) (KW)
640
Input power (A)
1760
Input voltage (Vdc)
250-850
outlet side
Number of output interfaces
4 lanes
output power range (KW)
3-250 (rated power 160KW)
current range (A)
2-250
voltage range (V)
200-1000 (rated voltage 1000)
Measurement parameters
Constant (imp/KWh)
50
class of accuracy
0.5
measurement unit
KWh
inputoutput interface
DC input
Interface 1GB/T National Standard DC Power
Supplementing Socket 1
1000Vdc , 250A
DC input
Interface 2GB/T National Standard DC Power
Supplementing Socket 2
1000Vdc , 250A
DC input
Interface 3GB/T National Standard DC Power
Supplementing Socket 3
1000Vdc , 250A
DC input
Interface 4GB/T National Standard DC Power
Supplementing Socket 4
1000Vdc , 250A
DC output
Interface 5GB/T National Standard DC Discharge Gun 1
1000Vdc , 250A
DC output
Interface 6GB/T National Standard DC Discharge Gun 2
1000Vdc , 250A
DC output
Interface 7GB/T National Standard DC Discharge Gun 3
1000Vdc , 250A
DC output
Interface 8GB/T National Standard DC Discharge Gun 4
1000Vdc , 250A
Exchange input/output through the same port
(Note: optional, additional cost)
Interface 9 AC Interface 1
400Vac, 400A emergency power outlet
Interface 10 AC Interface 2
230Vac, 10A, National Standard Five-Pole

system parameter

 

essential parameter

 
cooling-down method
Battery compartment liquid cooling + electrical compartment
air cooling
fire extinguisher system
Gas Bonding
levels of protection
IP54
working temperature
-10℃-50℃
Size (length*width*height)
4508mm*2440mm*2591mm
weight of equipment (T)
Actuals
Outer shell material
Precision sheet metal
Corrosion resistance
C4
human-computer interface HMI
10-inch touch screen

 

 

 

Why choose us?

 

High energy density and compact design facilitate transportation and deployment.

 

Fast response capability allows for frequency regulation or load adjustment in seconds.

              

Modular battery and inverter design enables easy expansion and maintenance.

 

Comprehensive protection system ensures safe and reliable operation.

 

 

Product Features

Portable and Convenient:

 

Trailer-mounted design, suitable for rapid deployment in construction, events, and disaster recovery scenarios.

High Power Response:

 

Supports peak output of 640 kW, capable of instantly responding to load fluctuations.

Strong Scalability:

 

Modular architecture allows for increased energy storage capacity as needed.

Intelligent Operation and Maintenance:

 

EMS provides remote monitoring and predictive maintenance.

Safe and Reliable:

 

Comprehensive electrical and thermal management protection ensures long-term stable operation.

 

 

 

Application Scenarios

Emergency Power:

Rapid deployment during natural disasters or power outages to supply power to critical loads.

Renewable Energy Integration:

Works in conjunction with renewable energy systems such as solar and wind power to smooth out fluctuations.

Industrial Park Peak Shaving:

Reduces peak load and optimizes energy usage costs.

Temporary Events/Construction Sites:

Provides flexible and mobile power supply, reducing reliance on temporary generators.

 

The 863 kWh, 640 kW mobile BESS (Battery Energy Storage System) combines high energy density, fast response, and mobile deployment capabilities. With its modular design and advanced energy management system, it not only meets temporary power needs but also plays a crucial role in renewable energy integration, industrial load balancing, and emergency power supply.

 

 

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Polinovel delivers high-performance energy storage solutions to strengthen your operations against power disruptions, lower electricity costs through intelligent peak management, and deliver sustainable, future-ready power.